Description

This study investigates the airborne acoustic emissions detected by an optical microphone during the laser welding process with the goal of improving quality assurance through in situ monitoring. The acoustic emissions provide valuable insight into the keyhole formation and dynamic behavior of the welding process. A detailed analysis of the influence of process gas revealed that using compressed air introduced significant background noise, while argon gas supplied via a coaxial nozzle allowed the optical microphone to accurately record the process sound from laser-material interaction. Spectrogram analysis in the frequency domain highlighted distinct acoustic signatures corresponding to keyhole formation events. However, no direct correlation was found between the intensity of acoustic emissions and laser power, either for individual keyhole events or the average signal intensity over time. Furthermore, different FFT window sizes (1024, 2048, 4096) were tested. The results showed that the window size of 1024 did not provide adequate frequency resolution, while the window size of 4096 introduced oscillations at higher frequencies. The window size of 2048 offered the best balance, minimizing artifacts while retaining sufficient frequency resolution. These findings suggest that optical microphones with optimized signal processing can be a valuable technique for monitoring acoustic signatures of laser welding.

Contributing Authors

  • Li-Wei Hsu
    University of Turku
  • Saeid Parchegani Chozaki
    University of Turku
  • Henrique Libutti Núñez
    University of Turku
  • Kandice Suane Barros Ribeiro
    University of Turku
  • Wallace Moreira Bessa
    University of Turku
  • Antti Salminen
    University of Turku
Li-Wei Hsu
University of Turku
Track: Laser Materials Macroprocessing
Session: Online Monitoring of Laser Welding
Day of Week: Tuesday
Date/Time:
Location: Solano

Keywords

  • Acoustic Emission
  • Defect Detection
  • Keyhole Depth
  • Laser Welding
  • Quality Control