Description

Dissimilar joints of steel and aluminum alloys are in great demand in shipbuilding applications, such as connecting steel hulls to aluminum superstructures. The aim is to reduce the weight and the center of gravity of the ship. On the one hand, the dissimilar joints lead to a reduction in CO2-emissions as result of lower fuel consumption and on the other hand to a higher ship stability. For this welding application, an explosive-welded adapter is used, which manufacturing is complex, time-consuming and cost-intensive. Searching for alternative welding processes, laser beam welding has emerged due to its specific advantages. Compared to other fusion joining processes, laser beam welding enables a better control of the weld metal mixing ratio and thus the microstructure. To achieve a constant weld metal mixing ratio and thus homogeneous microstructure over the weld seam length, an in-process control of penetration depth based on the analysis of spectral process emissions for lap welding of steel S355 (t = 5mm) and aluminum alloy AA6062 (t = 12mm) with two intersecting laser beams is developed in these investigations. The main result of using the process control is that the microstructure and the joint strength remain almost constant, despite varying welding speeds.

Contributing Authors

  • Rabi Lahdo
    Laser Zentrum Hannover e.V.
  • Sarah Seffer
    Laser Zentrum Hannover e.V.
  • Oliver Seffer
    Laser Zentrum Hannover e.V.
  • Jörg Hermsdorf
    Laser Zentrum Hannover e.V.
  • Stefan Kaierle
    Laser Zentrum Hannover e.V. | Leibniz University Hannover, Institute of Transport and Automation Technology
Oliver Seffer
Laser Zentrum Hannover e.V.
Track: Laser Materials Macroprocessing
Session: Laser Welding of Dissimilar Metals
Day of Week: Monday
Date/Time:
Location: Solano

Keywords

  • Dissimilar Joints
  • In-Process Control
  • Laser Beam Welding
  • Shipbuilding Application
  • Steel-Aluminum