Description

Laser-based Directed Energy Deposition of polymers (DED-LB/P) is a promising approach for additive manufacturing of near-net-shape components with a high degree of individualization. In this article, the manufacturability of polyamide 12 bulk structures using DED-LB/P in combination with a thulium laser operating at a wavelength of 1.94 µm is investigated for the first time. The typical absorption bands at this wavelength eliminate the need for additives such as carbon-based nanoparticles, which would narrow the range of applications. The generated structures were analyzed regarding porosity, thermal behavior and mechanical properties to evaluate the potential of DED-LB/P with a thulium laser. As a consequence of the evaporation of absorbed moisture or ethanol residues resulting from powder preparation, a thermal pretreatment of the polymer powder reduced the porosity of the DED-LB/P structures to 0.9 %. However, the thermal pretreatment led to process instability during powder feeding in DED-LB/P due to electrostatic charging of the powder particles. Depending on the processing parameters, degrees of crystallinity in the range of 25.6 to 29.9 % could be achieved in the generated structures. For the tensile tests, the required geometries were milled from the bulk structures produced with DED-LB/P. The results demonstrated remarkable mechanical properties, with an ultimate tensile strength of 52 MPa, an elongation at break of 58 % and a Young’s modulus of 1590 MPa.

Contributing Authors

  • Alexander Wittmann
    Institute of Photonic Technologies (LPT) | Erlangen Graduate School in Advanced Optical Technologies (SAOT)
  • Claudia Meth
    Institute of Photonic Technologies (LPT)
  • Saeed Alidoust Chamandani
    Institute of Photonic Technologies (LPT)
  • Johannes Vetter
    Institute of Photonic Technologies (LPT) | Erlangen Graduate School in Advanced Optical Technologies (SAOT)
  • Sebastian-Paul Kopp
    Institute of Photonic Technologies (LPT) | Erlangen Graduate School in Advanced Optical Technologies (SAOT) | Bayerisches Laserzentrum GmbH
  • Michael Schmidt
    Institute of Photonic Technologies (LPT) | Erlangen Graduate School in Advanced Optical Technologies (SAOT) | Bayerisches Laserzentrum GmbH
Alexander Wittmann
Institute of Photonic Technologies (LPT) | Erlangen Graduate School in Advanced Optical Technologies (SAOT)
Track: Laser Additive Manufacturing
Session: Industrial Application and Development of DED
Day of Week: Monday
Date/Time:
Location: Mt. Olympus

Keywords

  • Additive Manufacturing
  • Directed Energy Deposition
  • Laser Polymer Deposition
  • Polyamide 12
  • Thulium Laser