Laser machining is a rapidly advancing field that continues to drive the development of novel system components and control methodologies. As the complexity of laser-based manufacturing processes increases, the need for advanced positioning systems becomes more critical. Configurations such as combined galvanometer scanners and motorized stages, or fully integrated 5-axis motion systems, offer substantial improvements in flexibility, precision, and processing speed. However, the control of such systems presents significant challenges, particularly in the areas of real-time synchronization and toolpath generation. These tasks require the implementation of sophisticated algorithms capable of managing the dynamic behavior of multi-axis motion in coordination with laser modulation.

?

To address these challenges, DMC provides a suite of software solutions designed specifically for controlling complex laser machining setups. The platform supports real-time communication, flexible configuration, and algorithm-driven process optimization, enabling users to streamline workflows and achieve higher levels of consistency and quality.

?

In this presentation, we will explore representative use cases for advanced positioning systems in laser processing, including high-speed on-the-fly drilling and complex surface structuring using 5-axis motion. A detailed case study will demonstrate how process parameter optimization?such as scan speed, path strategy, and power modulation?can influence both the efficiency and outcome of the machining process. Furthermore, a qualitative and quantitative evaluation of experimental results will be provided to validate the effectiveness of DMC-integrated control algorithms in enhancing overall system performance.