Laser machining is a rapidly advancing field that continues to drive the development of novel system components and control methodologies. As the complexity of laser-based manufacturing processes increases, the need for advanced positioning systems becomes more critical. Configurations such as combined galvanometer scanners and motorized stages, or fully integrated 5-axis motion systems, offer substantial improvements in flexibility, precision, and processing speed. However, the control of such systems presents significant challenges, particularly in the areas of real-time synchronization and toolpath generation. These tasks require the implementation of sophisticated algorithms capable of managing the dynamic behavior of multi-axis motion in coordination with laser modulation.

To address these challenges, DMC provides a suite of software solutions designed specifically for controlling complex laser machining setups. The platform supports real-time communication, flexible configuration, and algorithm-driven process optimization, enabling users to streamline workflows and achieve higher levels of consistency and quality.

In this presentation, we will explore representative use cases for advanced positioning systems in laser processing, including high-speed on-the-fly drilling and complex surface structuring using 5-axis motion. A detailed case study will demonstrate how process parameter optimization—such as scan speed, path strategy, and power modulation—can influence both the efficiency and outcome of the machining process. Furthermore, a qualitative and quantitative evaluation of experimental results will be provided to validate the effectiveness of DMC-integrated control algorithms in enhancing overall system performance.