Some traditional technologies, such as die-sinking EDM or Milling, are being pushed to their limits by the increasing complexity of machined components. In order to be able to tackle the manufacturing challenges related, new strategies and new technologies are often required. This is even truer in the field of micromachining, specifically when it comes to the production of micro cavities or of the smallest geometries that are crucial to the mass production of electronic or medical devices.

As an example, the conventional method of producing mold inserts for electronic components in the fiercely competitive industry of moldmaking includes milling, wire-cutting EDM, or die-sinking EDM. Numerous electrodes must be produced for these multi-step processes, which can each take a significant amount of setup time, machining time, and operator expertise.

Lasers can now be used in electronic components manufacturers in instead of, or in addition to, conventional subtractive techniques. The results of internal moldmaking or micromachining operations carried out by OEMs can be improved by the combination of technologies. Lasers can help create a process that is far faster than using traditional methods while also being more productive and profitable.

In this presentation, Mark Keirstead, GF Sales Manager for Advanced Manufacturing Tools, would present how laser is revolutionizing the manufacturing chain through the review of numerous case studies.